DSEAR Risk Assessments

Keep your people safe, your premises compliant, and your risks under control with expert DSEAR assessments from AL23 Safety.

DSEAR stands for the Dangerous Substances and Explosive Atmospheres Regulations 2002, which require employers to protect people from fire, explosion, or corrosion caused by hazardous substances. Whether you’re using flammable gases, paints, solvents or storing fine powders, a DSEAR risk assessment is legally required in most workplaces.

At AL23 Safety, we provide fully compliant DSEAR assessments carried out by qualified consultants, giving you clear, actionable insights into the risks and the steps needed to reduce them.

DSEAR Risk Assessment

What Is a DSEAR Risk Assessment?

A DSEAR assessment is a systematic review of your workplace to identify:

  • Dangerous substances in use, storage, or production

  • Potential ignition sources

  • Explosive atmospheres

  • Control measures and emergency planning

  • Areas requiring Hazardous Area Classification (HAC)

We don’t just list problems, we provide practical solutions, including zone drawings, clear action plans and support for implementation.

What Substances and Activities Are Covered?

DSEAR applies to a wide range of industries and materials, including:

  • Flammable gases (e.g. LPG, hydrogen)

  • Solvents, paints, thinners and cleaners

  • Dusts from foodstuffs, wood or metal processing

  • Spray booths and fuel stores

  • Welding, cutting or hot work

  • Alcohol production or distillation

  • Biomass, battery storage, and biogas systems

If your business handles flammable or corrosive substances, stores chemicals, or uses processes with a risk of ignition, DSEAR almost certainly applies.

Your DSEAR assessment includes:

  • Site inspection and full review of operations

  • Hazardous substance register and zone classification

  • Evaluation of fire and explosion controls

  • Review of ignition sources and electrical compliance

  • Inspection of housekeeping, storage, plant and machinery

  • Emergency planning and evacuation procedures

  • Maintenance systems and safety training provision

  • Practical action plan with recommendations

We also provide Hazardous Area Classification drawings, which show areas where explosive atmospheres may occur, graded as Zone 0, 1, or 2 (for gases) and Zone 20, 21, or 22 (for dusts).

The law requires you to:

  • Identify dangerous substances

  • Assess risks of fire, explosion and corrosion

  • Eliminate or reduce those risks

  • Control ignition sources

  • Prepare emergency plans

  • Train and inform staff

  • Classify hazardous zones and keep equipment compliant

Failure to comply with DSEAR can lead to prosecution, fines or imprisonment — particularly after an incident or HSE inspection.

DSEAR risk assessments should be reviewed:

  • Every 3 to 5 years (depending on risk level)

  • Immediately after an incident or near-miss

  • After any significant process or material change

  • If new substances are introduced or used differently

  • During design and commissioning of new facilities

We also offer lower-cost reviews for follow-up visits or minor changes since your last assessment.

Assessments must be done by someone with specialist knowledge of DSEAR and experience working with hazardous substances. All AL23 Safety consultants are experienced, fully qualified and recognised by relevant professional bodies.

You’ll be supported by a senior consultant with a background in high-risk environments and compliance management.

  • Legal compliance with DSEAR 2002

  • Reduced fire and explosion risk

  • Improved staff safety and training

  • Clear understanding of zone classifications

  • Support for insurance, audits and licensing

  • Peace of mind that you’re doing things right

Book Your DSEAR Risk Assessment Today

If your business uses flammable substances, produces dust, or could generate explosive atmospheres, you need a DSEAR assessment.

Get in touch with AL23 Safety today to book your assessment or speak to a consultant. We’re here to help you protect your people, property and reputation.

Contact Us

Keep your people safe, your premises compliant, and your risks under control with expert DSEAR assessments from AL23 Safety and speak to a member of our team today.

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