Workplace safety remains a non-negotiable priority for every UK business, especially in manufacturing environments where machinery poses significant risks. The recent case of Isoma Limited, fined £16,000 by the Health and Safety Executive (HSE), serves as a stark reminder of what happens when companies fail to implement proper safeguards. An 18-year-old employee suffered a broken arm after his limb became entangled in a manual lathe during a deburring task using emery cloth. This preventable incident, which occurred on 1 December 2023 at the company’s Swadlincote factory, underscores the devastating consequences of neglecting workplace safety.
The HSE investigation revealed that Isoma Limited had not conducted a suitable and sufficient risk assessment for deburring components on a rotating manual lathe. Furthermore, the company failed to establish a safe system of work, leaving young and inexperienced workers vulnerable. According to HSE guidance, employers must thoroughly evaluate risks associated with using emery cloth on rotating machinery. If elimination of the hazard proves impossible, robust controls and safe procedures must be introduced to prevent entanglement or injury.
This Isoma Limited fine highlights recurring issues in the sector. Every year, similar accidents occur involving emery cloths and metalworking lathes, often resulting in serious injuries to arms and hands. The young worker in this case was deburring by hand without any protective appliance, allowing his arm to be drawn into the spinning lathe. Such incidents are entirely avoidable when businesses follow established HSE recommendations on lathe safety.
Why Comprehensive Risk Assessments Are Essential for Workplace Safety
At the heart of workplace safety lies the requirement for thorough risk assessments. Under the Health and Safety at Work etc. Act 1974, employers have a legal duty to protect employees from foreseeable hazards. For machinery like manual lathes, this means identifying dangers such as entanglement, especially during finishing tasks like deburring or polishing.
HSE guidance specifically warns against hand-held methods using emery cloth on rotating workpieces unless absolutely necessary and properly controlled. Businesses must consider alternatives, such as mechanical deburring tools or fixed guards, to eliminate risks where possible. When full elimination isn’t feasible, a detailed safe system of work should include training, supervision and the use of appropriate protective equipment or jigs to keep hands clear of danger zones.
Failing to perform these workplace safety assessments not only breaches regulations but also exposes companies to substantial fines, court costs and reputational damage. In Isoma Limited’s case, the £16,000 penalty, plus additional costs and a victim surcharge, demonstrates how quickly oversights can escalate into financial and operational burdens.
Protecting Young and Inexperienced Workers in High-Risk Environments
Young employees, like the 18-year-old in the Isoma incident, often lack the experience to recognise hazards instinctively. HSE statistics show that newer or younger workers face higher risks in manufacturing settings. Employers must provide enhanced training, close supervision and clear procedures to mitigate these vulnerabilities.
In the Isoma Limited fine scenario, the absence of a safe system for deburring directly contributed to the injury. Proactive measures such as prohibiting hand-held emery cloth use without safeguards, could have prevented the accident. Companies should prioritise induction programmes that cover machinery-specific risks, emergency stops and the importance of never wearing loose clothing or gloves near rotating parts.
Building a Strong Culture of Workplace Safety
Embracing workplace safety goes beyond compliance; it fosters a positive work environment where employees feel valued and protected. A robust safety culture reduces accidents, boosts morale and improves productivity. Businesses that invest in regular audits, employee feedback and ongoing training see fewer incidents and lower insurance premiums.
AL23 Safety specialises in helping UK companies navigate these challenges. Our expert consultants conduct detailed risk assessments, develop tailored safe systems of work and provide training on lathe safety and machinery hazards. By partnering with us, businesses can avoid the pitfalls exposed by cases like Isoma Limited’s £16,000 fine and ensure full HSE compliance.
Key Steps to Enhance Lathe Safety and Avoid Costly Fines
To strengthen workplace safety and prevent similar incidents, follow these practical steps:
- Conduct regular, documented risk assessments for all machinery, focusing on high-risk tasks like deburring.
- Eliminate hazards where possible, opt for automated or guarded alternatives to hand-held methods.
- Implement safe working procedures, including the use of tools, jigs or fixtures to maintain safe distances.
- Provide comprehensive training, particularly for young or new starters, emphasising machinery dangers.
- Install appropriate guards and emergency controls on lathes.
- Monitor compliance through audits and encourage reporting of near-misses.
By taking these measures, employers demonstrate a genuine commitment to employee wellbeing and legal obligations.
Workplace safety is not optional; it’s a fundamental responsibility. The Isoma Limited fine serves as a powerful warning: neglecting risk assessments and safe systems can lead to serious injuries, hefty penalties and lasting consequences. Don’t wait for an incident to act. Contact AL23 Safety today to explore our comprehensive services, including bespoke risk assessments, safety training and compliance support. Protect your team, safeguard your business and build a safer future for everyone.
